How To Build a Cordwood Floor

finished product diy cordwood floor using tree slices

When we moved into our house we did what just about everyone does when they first move in…tore up carpets! Our house was built in 1979 and many rooms (and hallways) still had what appeared to be the original carpeting; a beautiful blood red, thick shaggy mat. We didn’t have the funds to pay a professional, so we tried our hand at flooring! Over the course of the following months I removed carpeting and replaced it with click-lock wood flooring in four bedrooms and a hallway, and restored a beautiful barn wood floor in our workshop turned classroom.

Lots of work, lots of fun, and an incredible transformation in the look of each room upon finishing!

But this post is not about those floors…it is about the other flooring experiment I decided to take on. Eventually I got to feeling sick of purchasing expensive wood flooring that was highly processed, shipped from afar, and certainly not sustainable. In my quest for an alternative, I had come across some pictures of beautiful cordwood floor projects and thought, wow! What an amazing idea! We have plenty of trees, we have a miter saw, I can do this!

diy cordwood floor

Our house is a split level; the lower floor is finished but is half underground.  While this is very convenient in many ways (a nice root cellar being one) it means that the floor doesn’t get a ton of light. There is an old laminate floor that is cold, drab, and peeling up in several places to expose concrete underneath. This is where I would try my hand at cordwood flooring.

I decided to start with the hallway because I had no idea how time intensive the project would be, nor how it would turn out.

First I took note of needed tools and materials:

  1. Miter saw-ours is a 10 inch blade, but I would recommend larger for a large area of if you prefer the look of larger tree cookies
  2. Freshly downed hardwood of preferred diameter.
  3. Hammer and pry bar (or whatever tools needed to remove old flooring)
  4. Strong wood glue, we used Loctite Premium 3X construction adhesive
  5. Orbital handheld sander and some sandpaper
  6. scrub brush, towels
  7. sanded grout
  8. 5 gallon bucket
  9. Linseed oil
  10. Floor finish

I then began by gathering logs (this was easy to find because we had a ton of downed brush from a small area we had cleared over the summer). I looked for recently cut straight wood (generally maple and pine) of about 3-5 inch diameter and brought the logs under cover to dry out a bit. After a week or two, I used a miter saw to cut the logs into rounds (about 1.5 inches thick).  I clamped some scrap wood to the saw as a guide for width.

pile of small tree slices

Once I had gathered a large quantity of tree cookies (and I mean large!) I brought them inside, spread them out, and let them dry out some more.

Meanwhile, I was tasked with the fun activity of peeling up the old,using a hammer to remove old laminate flooring very stuck laminate. Using a mini pry bar and a hammer I set out to tap and peel up as much of the old flooring as I could. This took some patience. Ultimately, I was left with a hallway of bare concrete.

The next step was the step I found by far the most frustrating in this process; the gluing of the tree slices to the concrete floor. I tried several types of adhesive to poor results, and finally settled on Loctite Premium 3X Construction Adhesive

While this still wasn’t perfect, and required reapplication in a number of spots, it held well enough for me to move to the next step…sanding.

Sanding was a bit of a challenge considering the fragility of the bonds, but with careful attention, I was able to use my handheld orbital sander to do a round of sanding to generally smooth and clean up the wood.

Next, I applied a painting cordwood floor with protective linseed oil coatlayer of linseed oil, this is to protect the wood from moisture and keep excess grout from staining it too much. I applied a layer of oil with a large paintbrush and let dry.

Now for the fun part…grouting! For the grout, I used a sanded grout blend, and added about 1 parts sawdust to every 5 parts grout. I mixed the grout with water in a 5 gallon bucket (just a little at a time, being careful not to over moisturise) until the grout had a thick peanut butter like consistently.

I waited 10 minutes for the mixed grout to settle and bond, and then began grouting. Wearing plastic gloves, I used my hands to push grout into each of the cracks between the wood cookies, filling the spaces and doing my best to smooth it out.

Once the floor had been fully grouted and allowed several days to dry, I came in again with my sander, to even out the floor and sand off any grout that had stained the wood.

Finally, I topped the whole thing off with a coat of linseed based floor finish for a beautiful glossy sheen!

I had a ton of fun doing this project, and absolutely LOVE the way it turned out. I haven’t yet begun to undertake the kitchen and living room, a much larger space, but think it would look pretty amazing if we ever get there!

We would love to hear from you! Contact us to learn more, share your own stories and tips, or to schedule a consultation or training.

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Simple Guide to Home Composting

For the urban, suburban, or rural home

I’d like to kick off our series of “how-to” blog posts with a perhaps underappreciated topic: home composting. I have recently taken to noticing how rare the practice still seems to be. I have been to urban homes, suburban homes, rural homes, homes of self proclaimed environmentalists, activists, and conservationists where precious egg shells, onion peels, and half eaten sandwiches go straight into a messy, smelly trash can. Despite being a super easy and common sense tool for both waste reduction and soil building, somehow, it is still not a regular part of our routines.

So why don’t we compost? Landfills are overflowing and soil is being destroyed all over the world, yet we continue to divert food scrapes and their nutrients unnecessarily into landfills rather than replenish the soil beneath our feet. Composting turns our own waste into a useful product right in our own home or yard. It is one of the most common sense ways to reduce our impact and its easy! We should all be doing it!

The following guide will explore reasons we don’t compost, and provide easy options for anyone to compost, no matter whether you live on a farm, in suburbia, or a high rise apartment.

In talking and learning from others in various circumstances, what I have come to find is that there are still many misconceptions and confusions around composting. Many of us have found reasons that composting just isn’t practical for us. This blogs purpose is to prove this notion wrong; composting is practical for everyone! Regardless of where or how you live, composting can be easy, neat, odorless, convenient, and useful.

Lets take a moment to explore some common questions, confusions, and misconceptions that prevent us from composting. By the end of this post, I hope you will see how simple and sensible composting can be!

Lets start with a tiny bit of Science:

Organic matter (food/yard waste) is broken down by microorganisms (bacteria, fungi) into a simpler substance (soil).  Microorganisms, with the help of worms and other beneficial ground-dwellers, consume organic waste and excrete nutrients that plants need to grow (Nitrogen, Phosphorus, and Magnesium).

When we set up a home compost, we need to manufacture an ideal environment for microorganisms to thrive (oxygen, warm temperatures, and nutrients). Then those microorganisms will kindly do all the work of breaking down our waste for us!

THE CYCLE OF NUTRIENTS: Lets take for instance, a head of broccoli.

The broccoli takes nutrients up from the soil through its roots as it grows, helping it develop the delicious flavor and nutrient-rich qualities that keep us humans healthy.

When we pick that broccoli, the nutrients are removed from the soil along with the plant.When we throw away our leftover scraps the nutrients are disposed of too, sitting in a sealed landfill somewhere surrounded by lifeless seas of plastic and styrofoam.But, if we compost our broccoli instead, we return the nutrients into soil as they are broken down by microorganisms, which we can then use to replenish our gardens, thus aiding the cycle of life!

“This all seems very complicated. What do I actually need to DO?”

Not much! If all this science talk is hurting your brain, don’t worry about it! All you need to do is find a vessel for your compost (a bin, a bucket, a hole, or even just a pile…read on for compost system options and ideas) and provide a balance of “green” and “brown” material in your compost.

Image result for composting greens and browns

Greens” = nitrogen rich material: food scraps, cut grass manure, egg shells, coffee grounds, plant trimmings/weeds

Browns” = carbon rich material: dried leaves/plants, sticks, straw, hay, twigs, pine needles, sawdust, wood chips, newspaper

It is usually recommended to put 3 or 4 parts brown to one part green (brown:green – 3:1 or 4:1).

In layman’s terms, if you throw in one handful of veggie scraps then top it with 3 handfuls of leaves. That’s all there is to it!

“This seems like a lot of work. I’m busy enough”

Composting can be as simple as throwing your food scraps in a pile, and covering it with leaves. You can turn it if you want to, you can add water occasionally, but you don’t really have to do anything.

Seriously it is SO SIMPLE:

  1. Put your food waste in your compost pile
  2. Throw a bunch of leaves, sawdust, or newspaper shavings on top
  3. Every so often turn the pile and add some water
  4. And…that’s it! You have successfully composted!

“OK maybe composting isn’t complicated, but it is gross and smells bad!”

Image result for smelly garbage binComposting only smells when done incorrectly, and it is far from gross. If anything, it saves your garbage can from becoming full of leaky drippy molding food waste. As long as you remember to top your waste with some browns, you shouldn’t have any issues.

“But a compost pile would be an eyesore in my yard” There are SO MANY different ways to create and organize composting systems. If you want your compost to be neater and trendier than just a pile in the corner of the yard, or even if you don’t have a yard, read on. Here are a few different simple ways you can compost:

The basic backyard compost bin: You can find designs for backyard compost bins from as simple as a box made out of wood, to complicated and stylish systems utilizing all sorts of materials; wood, wire, trashcans, milk crates, cinder blocks, barrels… here are a few creative ideas

You can spend hours online sorting through all sorts of interesting designs; if you have the time and the creativity, go for it! BUT you don’t have to build anything complex in order to compost.

Here is the compost bin I built:

It is an extremely simple design that anyone with a hammer and a couple nails can put together. I basically just made a box out of wood. It isn’t fancy, it doesn’t even have a lid. But it keeps things neat and does the job.

Image result for chicken wire compost leaves

I keep a holding unit made of chicken wire next to my compost bin filled with leaves that I rake up in the fall. Every time I dump a fresh bucket of compost in the bin, I top it with a large handful of leaves. This helps provide that balance of “greens” and “browns” I mentioned earlier, keeping the compost from smelling, and helping it break down faster.

Composting in place: You can save yourself even more work by composting “in place” by layering browns and greens anywhere you want to have a garden! Start by placing a layer of cardboard on the grass or build a raised bed, then layer compost for a season (browns and greens). Next year, plant the bed and move your compost to a new spot OR your garden bed from last year.

“I don’t have the space! I live in a tiny apartment”  Whether you live on a farm or in a high-rise apartment, there are ways you can compost your food waste anywhere. It may take slightly more thought to compost in an urban environment, but not much. There are several methods that can be easily used to compost in limited space:

The store-bought composter: If you don’t want to DIY or are uncomfortable with the idea of a compost pile or even if you live in an apartment with only a small balcony, you can purchase a store bought tumbler. There are various styles and designs. I have used this type to positive effect:

Image result for compost tumbler

Just dump in your waste, add a few leaves, some straw or some newspaper, and turn. easy peasy! Aside from the many benefits of compost, for many people this option will greatly reduce the mess and smell of food waste in the garbage where it will stay until it is removed some days or even weeks later. It is discrete, self-contained, blocks all odor, and works quickly.

The Vermiculture:  Vermiculture uses worms create super nutrient rich soil. It is surprisingly cleanly (you do not see the worms), doesn’t smell, and is really cool! The drawback is that unless you have the capacity and space for a giant vermiculture project, it can only accommodate small amount of waste at a time and you can’t compost everything.  There are great store bought vermicultures you can buy that are compact enough to fit even in a city apartment. Some are even pretty stylish:

image 0Living Composter

Build a DIY indoor composting bin:

        1. Get a large container and poke some holes for aeration on the bottom and top. Be sure to put something underneath to catch any water that drips out.
        2. 2Put a few inches of soil in it and add some shredded newspaper.
        3. Add food waste as you as you accumulate it and top with newspaper and a cup of soil each time.
        4. Add a few sprays of water occasionally if it seems dry and turn it once a week.

Image result for diy indoor composterImage result for diy indoor composterImage result for diy indoor composter

Once it is full you can use it to plant flowers or some indoor greens! Or give it to a friend who gardens, they will certainly thank you!

Take your compost offsite:  If you live somewhere where you really have no space to compost in your home, you can store it in sealed 5 gallon buckets and take it elsewhere. Neighborhood community gardens will likely take your compost gladly. Many cities and towns now have commercial composting programs where you just separate your food waste just like you do your recycling and have it taken by the trash collector to industrial composting facilities.

Tips and tricks:Image result for kitchen composter

        • Keep a small airtight compost container in your kitchen for convenience and style
        • If it is a long walk outside to your compost pile, keep a 5 gallon bucket under your sink or right outside your backdoor so you only have to walk to the pile once or twice a week.
        • Before composting your food waste, try  freezing veggie scraps and chicken bones and reuse them for to make stock. Just dump a bag of frozen scraps in a pot of water, add some salt, pepper, and a couple bay leaves and simmer away! Your kitchen will smell like warm soup. And you can still compost the remains when you are done!

For the more advanced composter, try these ideas:

Incorporate chickens into your backyard compost system! Chickens will poop in your compost bin adding slow-release nitrogen and aerate the compost as they run around in your compost, having fun looking for worms to eat. It’s a win-win! This will super-charge your compost; increasing the speed and quality of your compost while reducing your need to mix and aerate your pile.

Learn how to use a hot compost bin to heat a small greenhouse!

Image result for compost heat in greenhouse

I hope the information above has convinced you how easy, cleanly, sleek, and practical composting can be. If you have further questions feel free to get in touch with us. We would be happy to answer questions or schedule an onsite consultation to get your started with this or any other project!